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Free, publicly-accessible full text available March 1, 2026
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3D printing is a versatile technology for creating objects with custom geometries and compositions and is increasingly employed for fabricating hybrid solid–liquid composites (SLCs). These composites, comprising solid matrices with integrated liquid components, showcase unique properties such as enhanced flexibility and improved thermal and electrical conductivities. This review focuses on methods to fabricate SLCs directly by different 3D printing techniques, e.g. without needing to backfill or impregnate a porous matrix. The techniques of extrusion, vat photopolymerization and material jetting combined with microfluidics, inkjet printing, vacuum filling and ultraviolet light curing to produce SLCs are emphasized. We also discuss the development of feedstocks, focusing on emulsions and polymer capsules as fillers, and analyze current literature to highlight their significance. The review culminates in a perspective on new directions, highlighting the potential of bicontinuous interfacially jammed emulsion gels (bijels) to facilitate the printing of continuous liquid pathways, alongside the importance of understanding ink formulation and stability. Concluding with future perspectives, we underline the transformative impact of 3D‐printed SLCs in diverse applications, signaling a significant advancement in the field.more » « less
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The major challenge to fabricate MXene/polymer composites are the processing conditions and poor control over the distribution of the MXene nanosheets within the polymer matrix. Traditional ways involve the direct mix of fillers and polymers to form a random homogeneous composite, which leads to inefficient use of fillers. To address these challenges, researchers have focused on the development of ordered MXene/polymer composite structures using various fabrication strategies. In this review, we summarize recent advances of structured MXene/polymer composites and their processing-structure-property relationships. Two main forms of MXene/polymer composites (films and foams) are separately discussed with a focus on the detailed fabrication means and corresponding structures. These architected composites complement those in which MXenes nanosheets are isotropically dispersed throughout, such as those formed by aqueous solution mixing approaches. This review culminates in a perspective on the future opportunities for architected MXene/polymer composites.more » « less
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Microencapsulation of pristine core liquids in polymer shells has critical applications in thermal energy storage and management, targeted drug delivery, and carbon capture, among others. Herein, we report a novel encapsulation approach based on a double emulsion soft-template to produce microcapsules comprised of an ionic liquid (IL) core in a degradable polymer shell. We demonstrate the production of [IL-in-oil1]-in-oil2 (IL/O1/O2) double emulsions, in which the oil interphase (O1) contains a CO2-derived polycarbonate bearing vinyl pendant groups, tetrathiol small molecule crosslinker, and photoinitiator; upon irradiation of the double emulsion under low shear, thiol–ene crosslinking of the loaded species results in the formation of a robust shell around the pure IL droplets. The core–shell structures have enhanced physisorption for CO2 uptake compared to the bulk IL, which is consistent with the combined capacity of the IL/shell alone and demonstrates more rapid uptake due to an enhanced gas–liquid interface. This approach to microencapsulation of functional liquids offers researchers a distinct route to fabricate composite architectures with a pristine core for applications in separations, transport of cargo, and gas uptake.more » « less
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